TradeBase Buying Guide

Choose the right flyscreen mesh in 60 seconds

Five mesh types, six widths, three roll lengths. 316 marine-grade stainless, super heavy-duty aluminium, standard aluminium, alkaline-free fibreglass, and pet-paw resistant. BAL-rated bushfire options. Tiered pricing on every roll.

Shop by mesh type

Re-meshing a flyscreen looks simple until you stand in front of the rolls and realise they’re not all the same thing. Aluminium and fibreglass are different materials. Within aluminium itself there are two grades: a standard 30 m roll for general residential use, and a super heavy-duty 0.46 mm wire on 14 m rolls for high-traffic doors and security screens. 316 marine-grade stainless steel is BAL-rated for bushfire zones and runs at premium pricing for that reason. Pet-resistant mesh is a different beast made for households where dogs or cats scratch through standard insect screen. This guide walks through every decision in the right order so you end up with the right roll the first time.

The 60-second decision

  1. What’s the use case? Standard insect protection, high-traffic door, coastal/bushfire-rated, or pets scratching through?
  2. Which mesh? Fibreglass, standard aluminium, super heavy-duty aluminium, 316 marine stainless, or pet-resistant.
  3. What width? 610 mm to 2440 mm rolls.
  4. How long? 14 m, 30 m, or 50 m roll — tiered pricing per metre on bigger rolls.
  5. What accessories? Spline, corner stakes, swivel clips and pull tabs.

The mesh range

Click any card title to view that mesh in the shop.

Fibreglass

Standard residential →

  • 0.28 mm alkaline-free fibreglass
  • Most common Australian residential mesh
  • Easier to spline-fit than aluminium
  • Lower cost, replaceable every 8–15 years
  • Sold on 50 m rolls in 6 widths

View Fibreglass Range →

Standard Aluminium

Step up from fibreglass →

  • Standard-gauge aluminium wire
  • Powder-coated charcoal black
  • Holds shape better than fibreglass
  • 30 m roll length, 5 widths
  • Use for: standard windows, screen doors needing more durability than fibreglass

View Aluminium Range →

Super HD Aluminium

0.46 mm wire, heavy duty →

  • 0.46 mm super heavy-duty aluminium wire
  • ~60% thicker strand than standard aluminium
  • Holds shape under high wind load
  • 14 m roll, 910 mm and 1220 mm widths
  • Use for: large doors, frequently-cleaned screens, commercial fitouts
  • Also a great pet option — thicker wire resists most dog & cat scratching

View Super HD Range →

316 Marine Stainless

Coastal & bushfire-rated →

  • 316-grade stainless steel weave
  • BAL-rated for bushfire zones (AS 3959)
  • Salt-spray resistant for coastal builds
  • 30 m roll, 5 widths
  • Use for: coastal homes, BAL-29 to BAL-40 compliance

View 316 Marine Range →

Pet-Paw Resistant

Dog & cat households →

  • 0.80 mm reinforced polymer
  • 3× thickness of standard fibreglass
  • Resists scratching, jumping, lean-against damage
  • White, black or silver/grey edge

View Pet Mesh Range → · Pet Mesh Guide

Standard aluminium vs super heavy-duty — what’s the difference?

Standard aluminium — 30 m roll

Step up from fibreglass for windows and doors that get more day-to-day use. Aluminium holds shape better, won’t bow inward on big openings, and lasts longer. Available in five widths (610–1220 mm) on 30 m rolls. 610 mm · 760 mm · 810 mm · 910 mm · 1220 mm

Super heavy-duty — 0.46 mm wire, 14 m roll

Thicker wire (0.46 mm vs standard gauge) for the toughest residential and commercial applications. Use on full-height security door panels, frequently-pressure-washed screens, and any opening over 1.2 m wide where wind load is a factor. Sold on 14 m rolls in 910 mm and 1220 mm widths. 910 mm × 14 m · 1220 mm × 14 m.

🦣 Mid-tier pet option too — the thicker 0.46 mm wire stands up to most dog and cat paw scratching, so pet households on a budget can step up from fibreglass without going all the way to the dedicated pet-resistant polymer mesh.

316 marine stainless — when it’s required

316 marine-grade stainless mesh is the most expensive of the standard insect-mesh range and isn’t necessary for most homes. Specify it when:

  • The home is in a designated bushfire-prone zone (AS 3959 BAL ratings) — standard meshes won’t comply
  • The home is within ~1 km of the coast and salt-spray exposure rules out other materials
  • Council, builder or insurance requires marine-grade as part of the build spec

For inland residential without bushfire requirements, super heavy-duty aluminium gives you most of the durability at a fraction of the cost. Sizes: 610 mm · 760 mm · 910 mm · 1220 mm · 1520 mm.

Width — what do I need?

Measure the inside dimensions of the screen frame — the part the spline sits in — and add about 50 mm to each dimension. Then choose the next-largest stocked width up.

WidthFibreglassStandard AluminiumSuper HD Aluminium316 Marine
610 mm50 m30 m—30 m
760 mm50 m30 m—30 m
810 mm50 m30 m——
910 mm50 m30 m14 m30 m
1220 mm50 m30 m14 m30 m
1520 mm50 m——30 m
1800 mm50 m———
2140 mm50 m———
2440 mm50 m———

Tiered pricing across every roll

Per-metre cost drops with bigger rolls. Multi-roll trade pricing for installers, builders and property services — email your typical monthly volume for set rates.

Accessories — spline, corner stakes, swivel clips, pull tabs

Re-meshing a flyscreen is a 15–30 minute job per panel with the right consumables. Don’t order mesh without checking these:

Spline (rubber gasket)

Polythene foam spline holds the mesh in the frame channel. Sized 5.0, 5.3, 5.7, 6.0 or 6.3 mm. Cut-to-size or bulk trade rolls

Corner stakes

Hold the frame square while the mesh is splined. 9 × 22 mm · 11 × 25 mm

Swivel clips

Hold the screen panel inside the window opening. Black flush 1.6 mm

Lift tabs / pull grips

Finger pulls fitted to the frame edge for easy screen removal — the small tabs you grab to pop the screen out for cleaning. 22 mm frames · 25 mm frames

What it gets called — the same product, different names

Screen fabricators, glaziers, hardware stores and DIYers all use different words for the same thing. If the name you have been given doesn’t match anything on the site, this is the translation.

What we call itAlso known as
Flyscreen meshInsect screen mesh, flywire, fly wire, fly screen mesh, window screen mesh, bug screen, insect mesh, screen wire, gauze
Fibreglass meshVinyl-coated fibreglass, glass fibre mesh, standard flyscreen mesh, charcoal fibreglass
Aluminium meshAlloy flywire, aluminium flyscreen wire, aluminium gauze, alloy mesh
SplineScreen spline, rubber spline, screen rubber, wedge cord, gasket cord, retaining spline, flyscreen bead
Spline rollerScreen roller tool, spline tool, screening tool, roller wheel tool
FrameScreen frame, flyscreen frame, surround, sash frame
Corner stakeCorner key, corner joiner, frame corner, insert corner, corner cleat
Mesh rollBulk roll, mesh reel, flyscreen roll, wire roll
Pet meshPet-resistant mesh, pet screen, dog-proof mesh, cat-proof screen, heavy duty flyscreen mesh
Midge meshSandfly mesh, no-see-um mesh, fine mesh, midgie mesh, sandfly screen
Solar / privacy meshSunscreen mesh, shade mesh, solar screen, vision-control mesh, privacy screen mesh
CharcoalDark grey, black-grey, standard charcoal

Two things the names hide.

1. Spline is the giveaway on security screens. Flyscreen mesh is held in by a rubber spline rolled into a groove. Security screen mesh is not — it is retained by an aluminium beading that is screwed or riveted into place. If someone offers you spline to retain a security screen, they are selling you a flyscreen, not a security screen.

2. Spline size matters. Heavier mesh — pet mesh especially — needs a smaller spline in the same groove, because the mesh itself takes up room. Ordering the same spline you used with fibreglass is the most common re-order on this category. Measure the groove and match the spline to the mesh you are actually fitting.

Common scenarios

ScenarioWhat you needExample product
Standard suburban window or screen doorFibreglass, 910 mm, 50 m roll910 mm × 50 m Fibreglass
Whole-house re-mesh, inlandFibreglass, mid-width, 50 m roll1220 mm × 50 m Fibreglass
Step up from fibreglass — standard windowsStandard aluminium, 30 m roll1220 mm × 30 m Aluminium
Heavy-use screen door / mid-tier petSuper HD aluminium 0.46 mm, 14 m roll1220 mm × 14 m HD Aluminium
Wide patio screen panelsFibreglass, 2440 mm, 50 m roll2440 mm × 50 m Fibreglass
Coastal home, salt-spray exposed316 marine-grade stainless1220 mm × 30 m Marine 316
Bushfire-zone build (BAL-rated to BAL-40)316 marine-grade stainless1520 mm × 30 m Marine 316
Pets scratching through current screenPet-paw resistant 0.80 mm polymerSee Pet Mesh Guide →
Replace a broken pull tabLift tab matching frame size22 mm Lift Tab
Installer / builder / property services, ongoingSet trade pricing, multi-roll volumeEmail sales@tradebaseaustralia.com.au

Brand compatibility

TradeBase mesh fits any standard Australian flyscreen frame — the spline-and-channel system has been the industry standard for decades. Compatible with most popular frame brands including Stegbar®, A&L®, Bradnam’s®, Wideline®, Trend®, AWS® and Dowell®, plus generic aluminium and timber DIY frames sold at Bunnings, Mitre 10 and Home Hardware.

Compliance — bushfire and security ratings

TradeBase Bushfire Mesh Selector
Which mesh for your Bushfire Attack Level?
Matched to AS 3959:2018 — our two bushfire-relevant meshes
BAL level & exposure 316 Marine
Stainless
up to BAL-40
Aluminium
Insect Mesh
up to BAL-29
BAL-12.5
Ember attack & radiant heat up to 12.5 kW/m²
✔✔
BAL-19
More embers & debris; radiant heat to 19 kW/m²
✔✔
BAL-29
Heavier ember load; radiant heat to 29 kW/m²
✔✔
BAL-40
Intense embers, radiant heat to 40 kW/m², likely flame contact
✔✗
BAL-FZ (Flame Zone)
Direct sustained flame contact
✗✗
Both meshes have a sub-2 mm aperture, so they meet the opening-size rule at every level. Aluminium’s ceiling is BAL-29 — AS 3959:2018 does not permit aluminium screening above that. From BAL-40 you need corrosion-resistant steel, where our 316 marine-grade stainless takes over. No insect mesh alone meets BAL-FZ; that needs a fire-tested window/door system such as bushfire shutters. All screens must be fitted externally in metal frames with metal fixings. Download the 316 stainless spec & compliance sheet (PDF).

Mesh fitted in designated bushfire zones is regulated under AS 3959:2018. Our 316 marine-grade stainless steel mesh meets the deemed-to-satisfy screening requirement (sub-2 mm aperture, corrosion-resistant 316) for bushfire-prone zones up to BAL-40. Our aluminium insect mesh is accepted up to BAL-29 — aluminium is not permitted above BAL-29. No insect mesh alone qualifies for BAL-FZ (Flame Zone), which requires a fire-tested window or door system such as bushfire shutters. Standard fibreglass mesh is not BAL-rated. Note that mesh on its own doesn’t make a security screen door — that requires the door to also be tested to AS 5039 with the appropriate frame, hinges, and lock. See the security door lock buying guide.

Installation

Re-meshing takes about 15–30 minutes per panel. Pop the old spline out, lift the old mesh away, lay the new mesh over the frame with 50 mm overhang on each side, run the spline back in along all four channels with a splining tool, then trim the excess mesh with a sharp blade against the spline edge. The mesh should be slightly tensioned but not stretched. For BAL-40 installations the screen must be fitted externally in a metal frame with metal fixings, and both the openable sash and any fixed glass panels must be screened.

Still not sure?

Take a photo of the existing screen frame and email it with the rough dimensions to sales@tradebaseaustralia.com.au. We’ll match you to the right mesh, width, length and spline diameter in one reply.

Or browse the full flyscreen mesh range and the flyscreen mesh accessories. For pets, see the dedicated Pet-Resistant Flyscreen Buying Guide. Every guide we publish is listed on the TradeBase buying guides hub.

Flyscreen mesh FAQ

Which flyscreen mesh do most Australian homes use?

Alkaline-free fibreglass mesh, 0.28 mm, is the most common Australian residential flyscreen mesh and the right choice for ordinary windows and screen doors. It is the lowest cost option, easier to spline-fit than aluminium, and lasts 8 to 15 years before it needs replacing. Fibreglass is sold on 50 m rolls in six widths. If the screen gets heavier day-to-day use, step up to standard aluminium on 30 m rolls, which holds its shape better and will not bow inward on large openings.

How do I work out what width mesh roll to buy?

Measure the inside dimensions of the screen frame, the part the spline sits in, then add about 50 mm to each dimension and choose the next-largest stocked width up. The extra 50 mm is the overhang you need to hold and tension the mesh while the spline is rolled in, and it gets trimmed off afterwards. Fibreglass runs from 610 mm to 2440 mm, standard aluminium to 1220 mm, super heavy-duty aluminium in 910 mm and 1220 mm, and 316 marine stainless to 1520 mm.

Do I need 316 marine-grade stainless mesh if I live near the beach?

Only if the home is within about 1 km of the coast and salt-spray exposure rules out the other materials, or if the builder, council or insurer has specified marine grade in the build spec. 316 marine-grade stainless is the most expensive mesh in the standard insect range, so it is not necessary for most homes. For inland and sheltered suburban addresses, super heavy-duty aluminium gives you most of the durability at a fraction of the cost.

Which flyscreen mesh is BAL-rated for a bushfire zone?

316 marine-grade stainless steel mesh is accepted up to BAL-40, and aluminium insect mesh up to BAL-29, under AS 3959:2018. Both have a sub-2 mm aperture, so they meet the opening-size rule at every level, but aluminium is not permitted above BAL-29 and from BAL-40 you need corrosion-resistant steel. Standard fibreglass mesh is not BAL-rated at all. No insect mesh on its own qualifies for BAL-FZ, the Flame Zone, which needs a fire-tested window or door system such as bushfire shutters.

Will TradeBase mesh fit my Stegbar® flyscreen frames?

Yes. TradeBase mesh suits any standard Australian flyscreen frame, because the spline-and-channel system has been the industry standard for decades. That includes Stegbar®, Bradnam’s®, Wideline®, Trend®, AWS® and Dowell® frames, plus the generic aluminium and timber DIY frames sold through Bunnings, Mitre 10 and Home Hardware. The mesh itself is not brand-specific. What matters is the groove, so match the spline diameter to the channel and to the mesh you are actually fitting.

How hard is it to re-mesh a flyscreen panel myself?

Allow 15 to 30 minutes per panel. Pop the old spline out, lift the old mesh away, lay the new mesh over the frame with 50 mm of overhang on each side, roll the spline back into all four channels with a splining tool, then trim the excess against the spline edge with a sharp blade. The mesh should be lightly tensioned, not stretched. Spline comes in 5.0, 5.3, 5.7, 6.0 and 6.3 mm, and heavier mesh needs a smaller spline in the same groove.

Is there trade or bulk pricing on flyscreen mesh rolls?

Yes. Every roll is tiered priced, so the cost per metre drops as the roll gets bigger, and multi-roll trade pricing is available to installers, builders and property services. Email your typical monthly volume to sales@tradebaseaustralia.com.au and we will set rates for your account, or apply through the TradeBase trade membership page. Bulk trade rolls of spline are also stocked alongside the cut-to-size lengths.